Cold contact burns, freezing, frostbite (contact with cold liquid, gas or surface).
The potential for freezing by contact with the extreme cold of cryogens necessitates varying degrees of eye, hand and body protection. When a cryogenic fluid is spilled on a person, a thin gaseous layer apparently forms next to the skin. This layer protects tissue from freezing, provided the contact with the cryogen involves small quantities of liquid and brief exposures to dry skin. However, having moist skin, exposure to moving cryogens, or extended periods of time, can freeze tissue.
The most likely cause of frostbite to the hands and body is contact with cold metal surfaces. Since there is no protective layer of gas formed, frostbite will occur almost instantaneously, especially when the skin is moist. The damage from this freezing (frostbite)occurs as the tissue thaws. Intense hypothermia (abnormal accumulation of blood) usually takes place. Additionally, a blood clot may form along with the accumulation of body fluids, which decreases the local circulation of blood.
Adequate protection and clothing is required at all times when handling, transferring or operating near cryogenic fluids. Should a burn occur, immerse the injured tissue in tepid water but do not rub or scratch the area.
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Asphyxiation (displacement of oxygen by inert gas)
When liquid cryogens are expelled into the atmosphere at room temperature, they evaporate and expand on the order of 700 to 800 times their liquid volume. Even small amounts of liquid can displace large amounts of oxygen gas and decrease the oxygen content of the atmosphere below a safe level with a possibility of asphyxiation.
The evaporation of cryogenic liquids in closed or badly ventilated rooms can lead to oxygen deficiency. Due to the fact that most cryogens are odourless and colourless, this hazard cannot be detected without special equipment. Furthermore, argon and nitrogen are heavier than air and can therefore collect near the floor or in pits.
The symptoms of oxygen deficiency are (oxygen concentration in %):
19% - 15% pronounced reduction of reaction speed
15% - 12% deep breaths, fast pulse, co-ordination difficulties
12% - 10% vertigo, false judgement, lips slightly blue
10% - 8% nausea, vomiting, unconsciousness
8% - 6% death within 8 minutes, from 4-8 minutes brain damages
4% - coma within 40 seconds, no breathing, death
Whenever possible, handling of cryogenic fluids, where release into the atmosphere is possible, should be done in open and well-ventilated areas.
When there is the possibility of an oxygen deficiency hazard, oxygen monitors should be installed. If such a monitor triggers an ODH (oxygen-deficiency hazard) alarm, personnel are to immediately leave the area.
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Explosion (excessive buildup of pressure in container of cryogenic fluid)
Heat flux into the cryogen is unavoidable regardless of the quality of the insulation provided. Since cryogenic fluids have small latent heats and expand 700 to 800 times to room temperature, even a small heat input can create large pressure increases.
Dewars must be moved carefully. Sloshing liquid into warmer regions of the container can cause sharp pressure rises.
Pressure relief devices must be provided on each and every part of a cryogenic system. Satisfactory operation of these devices must be checked periodically and may not be defeated or modified at any time.
Vents must be protected against icing and plugging. When all vents are closed, enough gas can boil off in a short time to cause an explosion. Vents must be maintained open at all times.
Liquid helium is cold enough to solidify atmospheric air. Only helium should be introduced or allowed to enter the helium volume of a liquid helium dewar. Precautions should be taken to prevent air from back-diffusing into the helium volume.
Some materials may become brittle at low temperature and fail in the case of over-pressure or mechanical shock. Only suitable materials may be used to store or transfer liquid cryogens.
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Fire/explosion (condensation of liquid oxygen)
Liquid oxygen liquefies at a higher temperature than liquid helium or nitrogen. Consequently, liquid oxygen can condense on the exterior of cryogenic containers or transfer lines. An explosive situation may result if this oxygen-rich liquid is allowed to soak insulating or other materials which are not compatible with oxygen.
Some oils can form an explosive mixture when combined with liquid oxygen. Surfaces where there exists a possibility of liquid oxygen condensation must be thoroughly cleaned and de-greased.